Industrial - Flo2

— FLO2 · Built Environment

Industrial Facilities & Manufacturing Plants

IAQ monitoring and ventilation control for manufacturing, warehousing and process environments.

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Industrial facilities present IAQ challenges that are categorically different from commercial buildings. Process emissions, welding fumes, solvent vapours, particulate generation and thermal load from machinery create indoor environments that standard HVAC systems are not configured to manage dynamically. In most facilities, ventilation runs at fixed rates set at the design stage, rarely calibrated against actual pollutant levels in the working environment.

The consequences range from regulatory exposure under occupational health standards to chronic inefficiency in ventilation energy and, for facilities pursuing green building or ESG certification, an inability to produce the documented IAQ evidence those frameworks require.

Why It Matters

Industrial ventilation systems are sized for worst-case process loads. In facilities with variable production schedules, this results in significant over-ventilation during idle and low-production periods and the associated energy cost.
Occupational exposure limits for CO, TVOC, SO₂, NO₂ and PM2.5 are defined under Indian and international regulatory frameworks. Continuous monitoring is the only defensible basis for demonstrating compliance.
IGBC Green Factory Buildings certification awards up to 8 points for enhanced IAQ monitoring and CO₂ management, a credit pathway that most industrial clients are not currently capturing.

What We Offer

Continuous 13-parameter sensing focused on CO, SO₂, NO₂, TVOC and PM.
Demand-controlled industrial ventilation tied to real-time pollutant readings.
Zone-level monitoring across production, storage, loading and office areas.
Industrial-grade wired architecture rated for harsh conditions.

Benefits

30 to 55 percent reduction in ventilation fan energy.
Continuous, zone-level pollutant threshold monitoring.
Auto-generated regulatory compliance documentation.
Up to 8 IGBC Green Factory credits attainable.

What FLO2 Provides

01

Continuous Multi-Parameter Monitoring

Thirteen-parameter sensing with emphasis on CO, SO₂, NO₂, TVOC, PM1.0, PM2.5 and PM10, the parameters most relevant to manufacturing and process environments. Sensors positioned at worker breathing zones, not ceiling level.

02

Demand-Controlled Industrial Ventilation

FLO2 FAIR modulates exhaust and supply fan speeds against real-time pollutant readings and production schedules. Ventilation is matched to actual process load, not a fixed design rate.

03

Zone-Level Monitoring

Separate monitoring for production floor, warehousing, chemical storage, loading bays and office areas within the facility. Each zone monitored against its applicable threshold.

04

Wired, Industrial-Grade Architecture

FLO2 IAQ+ operates on mains power with no battery dependency. Rated for operating temperatures up to 50 degrees C and humidity up to 95 percent RH, calibrated for Indian industrial conditions.

05

Compliance Reporting

Structured data exports for occupational health regulatory submissions, IGBC Green Factory Buildings certification and corporate ESG disclosures.

Outcomes

Ventilation fan energy reduction

30 to 55 percent

Pollutant thresholds monitored

Continuously, by zone

Regulatory compliance documentation

Auto-generated

Metric	Observed Range
Ventilation fan energy reduction	30 to 55 percent
Pollutant thresholds monitored	Continuously, by zone
Regulatory compliance documentation	Auto-generated
IGBC Green Factory credits attainable	Up to 8 points

Deployed across KSB MILs, SAIL and Indian Oil Corporation facilities.

Assess Your Facility's IAQ and Ventilation Energy Position

A site assessment identifies pollutant levels by zone, ventilation energy losses and compliance gaps under applicable occupational health and certification frameworks, with findings presented for engineering, EHS and sustainability review.